Ideal Vacuum ExploraVAC MAX Advanced Deep Freeze Drying Process TVAC Thermal Vacuum Chamber System

The ExploraVAC™ MAX series is Ideal Vacuum's premier TVAC thermal test chamber product line, which includes many additional features compared to our standard ExploraVac instruments.

This is our Advanced Deep Freezing-Drying Process ExploraVAC MAX TVAC thermal vacuum test chamber system, designed with freeze-drying of sensitive materials in mind. This ExploraVAC MAX heated and cooled sample vacuum system delivers sample temperature control from -70 to +225°C, accurate to ± 0.3 °C, on a 23” × 23” high-surface-area thermally isolated platen. It is a fully integrated, turnkey, rough vacuum system featuring a fully enclosed, lighted, cubic 24” inch, welded, 6061-T6 aluminum vacuum chamber and door with viewport, dual ISO LF-200 side ports, and a volume of 8.0 cubic feet. This system is equipped with a built-in Edwards nXDS20iC chemical series dry scroll pump to achieve pressures as low as 20 mTorr, which will quickly strip off solvent vapors and is resistant against most chemical vapors. The chamber is fitted with wall heaters to bake out and self-clean any residue that may build up inside the chamber. The wall heaters produce a maximum wall heating rate of 2 degrees per minute up to 140°C, accurate to ± 1.5 °C, independent of the platen temperature. An integrated Convectron gauge and controller provide chamber pressure measurements.

The system includes a built-in touch screen display equipped with AutoExplor™ software which can control all chamber functions. This system includes a non-expiring basic version of our AutoExplor software, run by an onboard Windows computer and touchscreen monitor. This easy-to-use software can control and automate all ExploraVAC MAX functions. Also included is a one-year, renewable, license of AutoExplor premium version, with many additional features (see below).

This Advanced Deep Freeze-Drying ExploraVAC MAX system weighs 1126 lb. and requires single-phase, 208-240 VAC, 50/60 Hz, at 72 Amps.

ExploraVAC MAX Advanced Deep Freeze-Drying System Configuration:

• Fully Enclosed 24” Welded Aluminum Vacuum Chamber
• Aluminum Chamber Door with Large Viewport
• Quick-Latch Front Door Closure
• Through Viewport LED Chamber Lighting
• 15.5” LCD Touch Screen Display
• CLose Loop Heated and Cooled Platen (-60 to +225°C)
• Chamber Wall Heating
• Closed-Loop Refrigerated Cooling System
• Edwards nXDS20i Dry Scroll Vacuum Pump (ultimate pressure 20 mTorr)
• Two ISO LF-200 Side Ports (Allows for a variety of feedthroughs to be added)

The ExploraVAC MAX series of TVAC thermal vacuum chamber process and test instruments create precise environments empowering the operator with complete control over internal chamber pressure and temperature. They are built with innovation in mind. They allow for prototype device exploration in vacuum during the product research and development phase and for precise process control in small batch processing. These thermal vacuum test chamber instruments are designed to allow users to quickly tailor experiments to gather product analysis and diagnostics data as the product is subjected to the extreme stress factors of vacuum and temperature. ExploraVAC MAX TVAC thermal vacuum test chambers are completely configurable with many available system options.

ExploraVAC MAX System Configuration Options:

• Roughing Pump (dry scroll or dry multi-stage roots, various speeds)
• High Vacuum Turbomolecular Pump (various speeds)
• Full Vacuum Pressure Control
• Heated and Cooled Platen
• Chamber Wall Heating
• Closed-Loop Refrigerated or LN₂Cryogenic Cooling System
• Automated Software Control
• Remote Control Operation
• Purge Ports, Chamber Shelving, and Much More

ExploraVAC MAX systems are configured with fully enclosed 24 inch cubic aluminum chambers and doors with viewports and chamber lighting.

The ExploraVAC MAX TVAC system cabinet has a conveniently angled front panel with computer-controlled touchscreen interface which controls all chamber functions. PID controllers and gauges are installed as required for user selected options. A PLC manages system functions including pump and valve sequencing for efficient pump down cycles and safety interlocks for preventing equipment damage. The front accessible, built-in NEMA style enclosure houses the electronics needed for system operation.

Two spacious LF-200 side ports are available for user-selected or designed accessories, such as an electronic feedthrough for device monitoring or for a vibration pad for shock testing, an infrared lamp array for radiant heating or temperature differential tests, an ultraviolet lamp array for ionizing radiation tests, or a mount for an electron beam. A system can also be customized to obtain any desired rate of rise by adding additional vacuum pumps mounted outside the cabinet.

The back of the cabinet holds a bulkhead feedthrough panel for chamber venting, pump exhaust, and the purge gas option. A digital feedthrough back panel has multiple ports including a DB9 connector for running the system remotely from a workstation or laptop running Microsoft Windows10 or 11 with our AutoExplor software.

The (non-expiring) basic version of AutoExplor (P1012102) allows a user to manually control devices while protecting the system. AutoExplor properly sequences pumps and automatically operates the correct valves for a given request. The user can program pressure and temperature setpoints, ramp rates, soak times, and venting (if the system is equipped with those hardware options). The software provides real-time graphical data streaming so the user can visualize system behavior. AutoExplor maintains an internal preventive maintenance schedule and notifies the user when system service is due. For example, it notifies when scroll pump tip-seal replacements are needed and when sensor calibration is due. This helps keep the system at peak operating performance. It also provides fault and error messages along with specific troubleshooting information in the case of a device failure so that the issue can be corrected as soon as possible.

The premium version of AutoExplor (P1012100) includes all the features of the basic software package (above) and adds automated recipe control, data logging, and log export capabilities. Complex test recipes can be created as a step-by-step process, where each step can control the on/off state, setpoints, and ramp rates of multiple devices. One or multiple end conditions for each recipe step may be set using logical operators. The premium version allows the user to quickly generate environmental TVAC test reports from recipe data log files. Logs can be reviewed to ensure targeted process parameters are achieved. The premium version also includes AutoExplor IP Client, which gives the software the ability to be used as a host that can manage multiple external network clients, and AutoExplor API (application programming interface), which allows a scientist or programmer to integrate an ExploraVac instrument into their existing software test suite without using AutoExplor’s software interface. The premium version must be renewed annually or it reverts to the basic version.

The ExploraVAC MAX series of TVAC pressure and temperature-controlled test chambers are a perfect solution for many product testing requirements.

Sample Applications

• Environmental Testing Chamber
• Altitude Test Chamber
• Space Simulation Test Chamber
• Thermal Shock Chamber
• Aerospace & Aeronautical Engineering Test Chamber
• High Altitude Flight Component Testing
• Vacuum Oven
• Vacuum Freeze Drying
• Plastic & Epoxy Curing & Outgassing

About Vacuum Freeze-Drying:

Freeze-drying, also called lyophilization or cryodesiccation, is the process of removing water and other liquids from a sample below the freezing point of the water or other liquid by sublimation. Because the sample is fully solid during the drying process, its shape and inner geometry can be maintained down to the cellular or microscopic level.

While home and commercial freeze dryers are most often associated with food preservation, laboratory freeze dryers are often used by the pharmaceutical industry to preserve medicines in a lightweight and highly soluble form or to preserve live viruses and bacteria cultures commonly used in vaccines. Freeze-drying is also used to prepare culture or tissue samples for water-free imaging and microscopy techniques, such as electron microscopy. Small particles, such as nanotubes, which cannot be removed from a liquid suspension by filtration or evaporation without undesirable aggregate formation can be purified by freeze-drying.

Most laboratory freeze dryers utilize a sample cooling compartment and a cold collector array to capture water and solvent vapors. This protects the vacuum pump from damage but also introduces a liability of incomplete drying if the collector becomes saturated. Ideal Vacuum’s ExploraVAC MAX Advanced Freeze Dryer TVAC thermal vacuum system avoids this liability by utilizing a chemical-resistant, oil-free dry scroll pump to allow continuous, collector-free, freeze-drying. For basic freeze-drying applications, the system’s platen with cascade-refrigerated circulating coolant can operate as low as -70 °C. For more advanced applications, where annealing or secondary drying is required, the platen can be heated which allows precise temperature control up to 400 °C.

The freeze-drying system can be further upgraded with a liquid nitrogen cooling system capable of achieving sample temperatures as low as -170 °C, turbomolecular pumping to achieve vacuum pressures as low as 1 × 10^-7 Torr for even faster freeze-drying, and liquid nitrogen cooled trapping to prevent highly corrosive or toxic gases from escaping the system.